品牌中杰特裝
型號CFL-20/2.16
類型低溫儲罐
材質(zhì)16MnDR
適用物料LCO2
注意事項(xiàng)matters need attention
在您購買我公司的設(shè)備之際,請接收我們誠摯的謝意。我們嚴(yán)格按標(biāo)準(zhǔn)和工藝進(jìn)行制造,但由于安裝和使用的不當(dāng),仍會引起意外事故。本使用說明書所示安全事項(xiàng)是為了您能安全正確的使用本設(shè)備,防止您或他人的危害或損害于未然,一旦實(shí)施錯誤的操作方法,其產(chǎn)生的后果均與安全有關(guān)。請接受本使用說明書的指導(dǎo),并注意如下事項(xiàng):
Please receive our sincere thanks for your purchase of our equipments. We manufacture in strict accordance with standards and craftsmanship, but will still cause accidents due to improper installation and use. The safety instructions in this manual are for the purpose of safe and correct use of this equipment, to prevent the harm to you or others from harm or damage, and once the wrong operation method is implemented, all the consequences arising therefrom are safety related. Please accept the instructions in this manual, and note the following:
1本設(shè)備屬于特種設(shè)備,要設(shè)專職人員管理與操作,操作人員要經(jīng)過培訓(xùn)持證上崗,否則由于誤操作和使用,會造成危及生命安全的可能。
The equipment belongs to special equipment, which should be managed and operated by full-time personnel. Operators should be trained and certified to be on duty. Otherwise, it will be possible to endanger life safety due to misoperation and use.
2 本設(shè)備的安裝、使用及維修應(yīng)符合JB6898-1997《低溫液體貯運(yùn)設(shè)備 使用安全規(guī)則》的規(guī)定。本設(shè)備應(yīng)放在室外、通風(fēng)良好的場所。CO2有很強(qiáng)的窒息性,會引起窒息危險,甚至危及生命。
the installation, use and maintenance of the equipment shall conform to the provisions of JB6898-1997 "safe rules for the use of cryogenic liquid storage and transportation equipment". The equipment should be placed outdoors and well ventilated. CO2 has a strong asphyxiation, which can cause choking hazards and even life.
3 本設(shè)備貯存的是-40℃的低溫液體,管道、閥門凍結(jié)堵塞時嚴(yán)禁用重物敲擊、火烤或冷水噴淋等方法解凍,應(yīng)用70~80℃干凈無油的熱空氣、熱氮?dú)饨鈨觥?br>this equipment is to 40 ℃ cryogenic liquid storage, pipe, valves, frozen jams it is forbidden to use heavy percussion, fire, or cold water spray method of thawing, application of 70 ~ 80 ℃ clean hot air, hot nitrogen release without oil.
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技術(shù)參數(shù) Technical Parameters
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容 器 類 別 Tank Type:Ⅱ類
介質(zhì) Medium:LCO2
設(shè) 計(jì) 壓 力 Design Pressure: 2.2MPa
允許工作壓力Max. Allowance working pressure: 2.27MPa
容 積 Volume :10.5m3
材料Materials:
內(nèi)膽Liner:16MnDR
外膽 Shell:Q345R
規(guī)格Specifications:
內(nèi)膽 Liner:φ1600×8/8
外膽 Shell:φ2100×8/8
總重 Weight:7600kg
夾層保溫材料Sandwich insulation material:
CEP60型珠光砂(含水量≤0.3%) CEP60 pearl sand (water content ≤0.3%)
內(nèi)膽氣壓試驗(yàn) Liner pressure test:
介質(zhì) Medium:氮?dú)? Nitrogen 試驗(yàn)壓力 test pressure:2.61MPa
內(nèi)膽內(nèi)管材料Liner tube materials:S30408
閥門 Valve:低溫不銹鋼三段式球閥 cryogenic stainless steel three stage ball valve
制造驗(yàn)收標(biāo)準(zhǔn) manufacturing accept standards:
According to GB/T 18442-2011 Stationary vacuum insulated cryogenic pressure vessel
TSG 21-2016 Safety technical supervision procedures for fixed pressure vessels
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充液的操作 filling operation
【標(biāo)題】
充液分為充液和補(bǔ)充充液。
充液的操作如下:
Filling fluid is divided into the first filling and filling fluid.
The first filling operation is as follows:
2.1.1 儲罐吹除置換干凈達(dá)到要求后,將充液管線與儲罐的充液接頭連接,液位計(jì)組合閥處于平衡狀態(tài)準(zhǔn)備充液。
After the tank blows off to replace the cleanliness meets the requirements, the filling liquid line is connected with the liquid filling joint of the tank, and the liquid level gauge combination valve is in an equilibrium state to be filled.
2.1.2充入與液體二氧化碳純度相同的氣體,使罐內(nèi)壓力達(dá)到0.8 Mpa以上,方可進(jìn)行充液。 filled with the same purity of liquid carbon dioxide gas, the tank pressure reached 0.8 Mpa above, before filling.
2.1.3 將充液管線接通槽車,先開啟V5殘液閥,排出管線內(nèi)的雜質(zhì)氣體后,再開啟V1進(jìn)液閥和V7排氣閥,V8液位計(jì)組合閥處于全開狀態(tài),顯示液位計(jì)讀數(shù)進(jìn)行充液。
The filling liquid line connected tanker, first open the V5 raffinate valve, exhaust gas impurities within the pipeline, and then open the V1 inlet valve and V7 exhaust valve, V8 level gauge combination valve is fully open state, Display level meter readings are filled.
2.1.4 在充液過程中,當(dāng)液位計(jì)指示液位接近標(biāo)定值時,可間斷開啟V4充滿指示閥,如有液體噴出,應(yīng)立即停止充液,關(guān)閉V4充滿指示閥。
During the filling process, when the liquid level gauge indicates the liquid level approaches the calibration value, the V4 may be intermittently opened to indicate the valve. If any liquid is ejected, liquid filling should be stopped immediately and the V4 valve should be closed.
2.1.5關(guān)閉V1進(jìn)液閥和V7排氣閥,打開V5殘液閥,拆下充液管線,充液結(jié)束。
補(bǔ)充充液的操作與充液的操作方法相似,不同點(diǎn)是補(bǔ)充充液時一開始就可以大量充液。
Close the V1 inlet valve and the V7 exhaust valve, open the V5 residual valve, remove the filling line, and fill with liquid.
The procedure for replenishing the priming solution is the same as for the first priming procedure, except that the priming solution can be replenished extensively from the beginning.
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【標(biāo)題】

結(jié)構(gòu)說明 Structure Description
1. 泄放裝置 Discharge device
2. 內(nèi)膽 Liner
3.保溫層(珠光砂) Insulation (pear sand)
4.外殼 Shell
5.儀表(差壓計(jì)、氧壓表、組合閥) Meter (differential pressure gauge, oxygen pressure gauge, combination valve)
6.抽空口及真空閥門Evacuation port and vacuum valve
7.管路閥門 Pipeline Valve
說 明Description:
⑴本儲罐的操作系統(tǒng)多集中于儲罐底部,儀表系統(tǒng)及組合閥設(shè)置在筒壁,便于觀察操作.
The operating system of the tank and more concentrated in the bottom of the tank, instrument system and valve combination set in the cylinder wall, easy to observe the operation.
(2) 內(nèi)膽設(shè)置有兩個安全閥S1、S2,夾層泄壓裝置B。
There are two safety valves S1, S2 inside the liner, sandwich pressure relief device B.
(3) 連接形式:進(jìn)液口→2"螺紋連接,排液閥→2"螺紋連接,抽空口→法蘭.
Connection: inlet → 2 "thread connection, drain valve → 2" thread connection, exhaust port → flange.
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